Versatile Rotary Transfer System for DN20 Gate Valve Production

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Versatile Rotary Transfer System for DN20 Gate Valve Production

Customization:	Available
After-sales Service:	Avilable
Warranty:	Avilable

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Product Description

Overview Product Description Our Advantages Working Process Company Profile After Sales Service Certifications FAQ

Overview

Basic Info.

Model NO.3DSF 6-8CNC

TypeMetal Cutting

ApplicationMachining

Processing MethodMetal Removal

Automatic GradeAutomatic

PrecisionPrecision

CertificationGS, CE

ConditionNew

CapacityHigh-Volume Processing

StationsMultiple Stations Customized

SpindlesCustomized According to Work Piece

AccuracyHigh Precision

After-Sales SupportAvailable

PackingSea Worthy Transportation

Safety Featureswith Safety Encoder

Control SystemCNC

Transport PackageSea Worthy Packaging

Specification3.5x2.4x2.85meter

OriginChina

HS Code8457300000

Packaging & Delivery

Package Size400.00cm * 250.00cm * 250.00cm

Package Gross Weight8000.000kg

Product Description

Customized Rotary Transfer Machine for Gate Valve Body Processing (3DSF 6-8CNC)

Parameters

Parameter	Details
Machine name	Customized Rotary Transfer Machine for Gate Valve Body Processing
Application	Copper, aluminum, steel, cast iron and other materials
Structural style	Vertical
Station & Spindle	Customized according to the specific work piece machining requirements
Processing Precision	0.01~0.02 (mm)
Equipment size & weight	Size depends on the specific products. Weight: 6-9 Tons (For reference only)
Cycle time	Based on specific work pieces (More than 10 times the machining efficiency of traditional CNC machine tools)
Control system	CNC
Driving unit motor	Servo motor
Certification	GS, CE, ISO

Product Details

Versatile Rotary Transfer System Detail 1

Versatile Rotary Transfer System Detail 2

Versatile Rotary Transfer System Detail 3

Versatile Rotary Transfer System Detail 4

Versatile Rotary Transfer System Detail 5

Multi-stations, Multi-spindles Rotary Transfer Machine

(Customized according to specific work pieces)

Work Piece Loading/Unloading

(Automatic or Manual - Customized according to specific work piece)

Our Advantages

Rotary transfer machines offer several advantages in the manufacturing industry due to their unique design and capabilities:

High production rates: Designed to handle multiple workstations simultaneously, allowing for the concurrent processing of multiple parts. This results in high production rates and increased throughput, ideal for high-volume manufacturing.
Precision and accuracy: Built with high-quality components and advanced control systems, ensuring precise and repeatable positioning, leading to tight tolerances and improved part quality.
Reduced setup time: Quick changeovers between different production runs are relatively fast once initial setup is complete, minimizing downtime.
Flexibility: Capable of handling a wide range of part sizes and geometries, offering versatility in manufacturing different components.
Cost-effectiveness: Higher initial investment pays off long-term through massive production rates, lower labor costs, and reduced cost per part.
Operator safety: Fully enclosed structures protect operators from potential hazards, chips, and coolant, creating a clean work environment.
Minimized cycle times: Overlap of multi-station operations significantly reduces single-part processing times.
Automation integration: Can be seamlessly built into automated production lines for lights-out manufacturing.
Space-efficient: Occupies a compact footprint compared to multiple standalone machines, optimizing factory floor space.
Consistency and reliability: Consistent operations run with minimal variations in part quality, reducing defect rates.

Successful Business Case

The largest valve factory in Vietnam has been renovated and has introduced 23 advanced rotary transfer machines since 2019.

After years of cooperation and exploration, we have developed and manufactured a rotary transfer machine which is suitable for high-precision processing of 4" ball valves according to customer need.

This large rotary transfer machine weighs more than 17 tons, has a height of 3.6 meters, and a front width of more than 4.5 meters. It is currently the largest machine of its kind in China.

Vietnam Valve Factory Deployment Case Study

Working Process

Overview of the Function and Operation of a Vertical Rotary Transfer Machine

1. Workpiece Loading

Manual, manipulator, or robotic loading options are available depending on work pieces and processing requirements.

2. Indexing and Workpiece Positioning

The indexing mechanism rotates the rotary table, moving the workpiece to different machining stations arranged vertically around the axis. Each station is equipped with necessary tools, fixtures, and equipment.

3. Machining Operations

As the workpiece is indexed, various operations are performed, including drilling, milling, tapping, reaming, boring, grinding, turning, or honing.

4. Chip Management

Systems incorporate chip conveyors or collection trays to handle chips and swarf generated during machining, keeping the working environment clean.

5. Workpiece Unloading

After all operations are completed, the finished workpiece is unloaded. The indexing mechanism returns the drum to the initial position to start the cycle again.

Work Pieces Processed by Our Rotary Transfer Machines

Work pieces samples processed by our machine

Company Profile

OEM/ODM

Our company has our own unique team of designers to meet different types of OEM & ODM customer needs!

We have more than 10 years of experience in OEM/ODM service, including specific product function development, customized packaging, sample development, etc.

R&D

Our company has set up a specialized R&D software department and R&D machinery department.

We feature a strong R&D team drawing expertise from Germany, Japan, and China.

We are capable of designing new machines for you with unique software based on your special request.

After Sales Service

Service Type	Details
Online Technical Support	Communicate promptly when problems arise. Online technical support is available through social software for most of our products, such as CNC lathes.
Remote Monitoring Module	A remote monitoring technical support module can be built into the unit to provide remote technical assistance over the Internet in the event of a malfunction.
Spare Parts Availability	For most of our machines, we send replacement parts for easily breakable components along with the machine.

Certifications

CE and ISO Conformity Certification Document

Frequently Asked Questions (FAQ)

What are the environmental requirements for using the CNC rotary transfer machine?

CNC equipment should be kept away from high humidity, excessive dust, and corrosive gases. Avoid direct sunlight and thermal radiation. Keep precision equipment away from sources of high vibration, such as punch presses and forging tools. The operating temperature should be maintained between 15°C and 35°C (20°C is recommended for precision machining).

How should the power supply be managed to prevent electrical fluctuations?

To prevent instantaneous electrical interference and voltage fluctuations greater than ±10%, it is recommended to use a dedicated line power supply directly from the low-voltage distribution room. Integrating voltage regulators will further stabilize the power supply quality.

What daily accuracy checks are required before processing?

Before starting operations, preheat the machine for about 10 minutes (extend this time if the machine has been unused for long periods). Ensure the oil circuit is clear, and make sure the machine is completely dry and clean.

What does daily machine maintenance involve?

Daily maintenance includes cleaning dust and chips from key areas (control panel, spindle, tool carriage, and turret), checking the lubrication and coolant oil levels, verifying standard air pressure, checking safety signals and alarm lights, inspecting the oil pressure unit for leaks, and maintaining a clean environment around the tool.

What steps should be followed for weekly and monthly inspections?

Weekly: Dismantle the shaft chip guard, clean the ball lead screw, oil pipe joint, and limit switch. Replace hydraulic and magazine reduction oils, clean the electrical box, check mechanical levels, and replace the cutting fluid. Monthly: Verify shaft track lubrication, clean the limit switches, and make sure all nameplates and safety warnings remain clear.

Who should perform complex maintenance and annual repairs?

Annual professional maintenance or complex repairs should be carried out exclusively by certified, professional engineers. Please contact your dealer directly for technical repair assistance.