Customized Rotary Transfer Machine for Gate Valve Body Processing 3DSF 6-8CNC

Multi-stations, multi-spindles rotary transfer machine
(Customized according to specific work pieces)

Work piece loading/unloading
(Automatic or Manual - Customized according to specific work piece)

Rotary transfer machines offer several advantages in the manufacturing industry due to their unique design and capabilities. Here are some of the key advantages of using rotary transfer machines:

1. High production rates: Designed to handle multiple workstations simultaneously, allowing for the simultaneous processing of multiple parts. This results in high production rates and increased throughput, making them ideal for high-volume manufacturing.
2. Precision and accuracy: Built with high-quality components and advanced control systems, ensuring precise and accurate machining. The rotary motion allows for consistent and repeatable positioning, leading to tight tolerances and improved part quality.
3. Reduced setup time: Designed for quick changeovers between different production runs. Once the initial setup is complete, subsequent changeovers are relatively fast, reducing downtime and increasing overall efficiency.
4. Flexibility: Despite their high-volume capabilities, they can handle a wide range of part sizes and geometries. With the ability to accommodate multiple tools and operations, they offer versatility in manufacturing different components.
5. Cost-effectiveness: While they require a significant initial investment, their high production rates and efficiency can lead to substantial cost savings in the long run. The reduced labor costs and increased output contribute to a lower cost per part.
6. Operator safety: Often fully enclosed, protecting operators from potential hazards associated with the machining process. This enclosure also helps in containing chips and coolant, making the working environment cleaner and safer.
7. Minimized cycle times: Due to their simultaneous processing of multiple parts and operations, they can significantly reduce cycle times, enhancing overall productivity.
8. Automation integration: Easily integrated into automated production lines, further enhancing their efficiency and reducing the need for manual intervention. This enables lights-out manufacturing, where the machines can operate autonomously for extended periods.
9. Space-efficient: Designed to occupy a relatively small footprint compared to traditional manufacturing setups that involve multiple standalone machines. This space-saving design is beneficial for optimizing floor space in the factory.
10. Consistency and reliability: Once properly set up, they tend to operate consistently and reliably, minimizing variations in part quality and reducing the risk of defects or errors.

Overview of the function and operation of a vertical rotary transfer machine:

Workpiece loading: Manual, manipulator, robot (Optional according to work pieces processing requirements)

Indexing and workpiece positioning: The indexing mechanism of the machine rotates the rotary table, moving the workpiece to different machining stations arranged vertically around the axis. Each station is equipped with the necessary tools, fixtures, and equipment for specific operations.

Machining operations: As the workpiece is indexed to each station, various machining operations are performed. These operations can include drilling, milling, tapping, reaming, boring, grinding, turning, honing, or other processes required for the specific part being manufactured.

Chip management: Similar to other types of machining centers, vertical rotary transfer machines incorporate chip management systems to remove chips or swarf generated during machining. Chip conveyors, chip collection trays, or other methods are employed to maintain a clean and efficient working environment.

Workpiece unloading: Once all the required operations are completed, the finished workpiece is unloaded from the machine. The indexing mechanism returns the rotary table or drum to the initial loading position, and the cycle can be repeated with a new workpiece.

OEM/ODM

Our company has our own unique team of designers, for different types from OEM & ODM customer's needs! We are with more than 10 years' experience in OEM/ODM service, including particular product function development, particular package, sample developing etc.

R&D

Our company has set up the R&D software department and R&D machinery department. We have a strong R & D team from Germany, Japan and China. We could do the design new machine for you with a unique software and case of your base at your special request.