Laser Cladding System High Precision Ultra-High-Speed for Construction Equipment

Customization: Available
Application: Biomedicine, Electronic Industry, Automotive Industry, Powder Metallurgy, Manufacturing Industry
Technical Class: Continuous Wave Laser

Product Description

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Basic Info
Model NO.SOHOULC
ControlAutomatic
Power DensityDeep Fusion Welding
Laser ClassificationFiber / Diode Laser
Product NameUltra-High-Speed Laser Cladding System
Laser Power≤ 12 Kw
Processing Length3 M
Maximum Rotation Diameter400 / 600 mm
Weight Capacity3 T
Motion Mechanism3+1 Axis
Spindle Speed1-150 / 1-200 Rpm
Deposition Efficiency≤ 500 Cm²/Min
Layer Thickness50 - 1500 μm
Substrate Dilution Rate< 1%
Repeat Position Accuracy± 0.05 mm
Transport PackageCustomized
Specificationcustomized
OriginChina
Product Description
Laser Cladding System High Precision Ultra-High-Speed for Construction Equipment
Ultra-high-speed Laser Cladding System

Specifically designed the Ultra-high-speed Laser Cladding System as an advanced composite machine. It perfectly integrates turning, cladding, and mirror processing into one platform.

Operators can sequentially complete additive machining, deductive machining, and mirror finishing on shaft parts using just a single clamping setup. This eliminates the round runout errors usually caused by multiple clampings. As a result, the system drastically improves both coating quality and overall production efficiency. It delivers high integration, exceptional reliability, and a sleek, user-friendly design.

Laser Cladding System High Precision Ultra-High-Speed for Construction Equipment
Technical Specifications
Specifications Details
Laser Source Fiber / Diode laser
Laser Power ≤ 12 kW
Processing Length 3 m
Maximum Rotation Diameter 400 / 600 mm
Weight Capacity 3 t
Motion Mechanism 3+1 Axis
Spindle Speed 1-150 / 1-200 rpm
Deposition Efficiency ≤ 500 cm²/min
Layer Thickness 50 - 1500 μm
Substrate Dilution Rate < 1%
Repeat Position Accuracy ± 0.05 mm
Laser Cladding System High Precision Ultra-High-Speed for Construction Equipment
Product Features & Advantages
Programmable Hydraulic Tailstock
Operators can easily adjust the hydraulic pressure to control the ejector pin's force, ensuring optimal stability for different workpieces.
Maximum Processing Efficiency
The system works incredibly fast, achieving a deposition efficiency of up to 500 cm²/min.
Highly Stable Coating Process
Maintain a strict substrate dilution rate of less than 1% while applying precise layer thicknesses ranging from 50 to 500 μm.
Multi-Speed Auto Tuning
Adapt to any processing need with flexible spindle speeds. The system supports ordinary single-speed (5-150 rpm), low-speed (0.5-30 rpm), and auto-shift multi-gear operations (0.5-150 rpm).
Product Applications

This equipment processes all types of industrial shafts and rolls perfectly. It serves as an essential manufacturing and repair tool for heavy-duty sectors, including:

Metallurgical Industry
Coal Mining Machinery
Construction Machinery
Shipbuilding & Shipyards
Laser Cladding System High Precision Ultra-High-Speed for Construction Equipment
Laser Cladding System High Precision Ultra-High-Speed for Construction Equipment Laser Cladding System High Precision Ultra-High-Speed for Construction Equipment
Break Wear Limits with Smart Laser Cladding System

Nondestructively repair high-value metal parts. Keep core equipment running longer.

💡 Smart Surface Reconstruction
Stop replacing parts so often: Industrial wear and corrosion eat your profits every year. Traditional repair methods work slowly and generate high heat. This heat distorts precision parts and often ruins them entirely. Our advanced laser cladding system fixes this problem.
Rebuild surfaces: Restore factory precision. Our new smart laser cladding system gives you industry-leading surface strengthening and repair solutions.
Precise Control: Minimal heat input ensures the base material never warps during processing.
Metallurgical Bond: The cladding layer fuses densely with the substrate. It resists peeling and withstands high-impact strikes.
Automated Operation: A smart closed-loop control system lowers the learning curve. It makes complex processing simple and efficient.
See your return on investment: Our system perfectly repairs expensive, damaged components. It also adds an "alloy armor" to brand-new parts. This equipment drastically extends the lifespan of mining wear parts, oil and gas drilling tools, and large hydraulic cylinders.

Cut downtime. Boost production. Upgrade your surface treatment process today.

Main Products
Laser Cladding System High Precision Ultra-High-Speed for Construction Equipment Laser Cladding System High Precision Ultra-High-Speed for Construction Equipment
Company Profile
Laser Cladding System High Precision Ultra-High-Speed for Construction Equipment Laser Cladding System High Precision Ultra-High-Speed for Construction Equipment
Packaging & Shipping
Laser Cladding System High Precision Ultra-High-Speed for Construction Equipment
Frequently Asked Questions
What is Ultra-High-Speed Laser Cladding?
It is an advanced additive manufacturing technology that uses a high-density laser beam to melt coating materials and a thin layer of the substrate, forming a metallurgical bond with minimum dilution and heat-affected zone.
What is the advantage of a <1% substrate dilution rate?
A low dilution rate means the cladding layer retains its pure alloy properties and is not mixed with the base metal. This ensures maximum wear, corrosion, and heat resistance of the coating.
Can this machine handle processing operations other than cladding?
Yes, this is a multi-functional system that integrates turning, cladding, and mirror finishing on a single platform. This single-clamping design eliminates alignment errors.
What parts are best suited for this cladding system?
It is designed for industrial shafts, rolls, hydraulic cylinders, mining wear parts, and drilling tools requiring precision surface restoration.
Is the system compatible with automatic controls?
Yes, it features a smart closed-loop automatic control system along with 3+1 axis motion mechanisms for precise and consistent operations.

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