Carto Tool
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The 25iMC Series represents the pinnacle of innovation in CNC systems. This cutting-edge CNC system encapsulates the latest advancements, delivering unparalleled performance and reliability. With its robust functionality, ease of operation, and versatile applications, it stands as a testament to modern engineering excellence.
Equipped with a state-of-the-art CNC controller, the system ensures lightning-fast data processing and exceptional stability. Its advanced control functions support multi-axis linkage and bus control, achieving remarkable speeds and precision. The integration of absolute encoder technology further enhances its overall capabilities.
Recognized as a significant achievement in national science and technology development, this series signifies a milestone in technological advancement. It has been extensively integrated into various key industries including automotive manufacturing, energy, power, hardware molds, and the 3C sector. It provides top-notch motion control and process solutions, significantly enhancing manufacturing efficiency and precision.
Features innovative adaptive control of the feed rate, specifically tailored for five-axis side edge machining. This intelligent control system dynamically adjusts speeds based on processing conditions to optimize results and protect machinery.
This system supports an impressive 8-axis and 5-linkage configuration, accommodating diverse five-axis machine structures. It is ideal for processing complex multi-axis components like aeroengine and steam turbine blades. Advanced features include five-axis RTCP (Tool Center Point Control), inclined plane (3+2 positioning), tool path fairing, adaptive control, and hand pulse insertion, fulfilling a wide array of multi-axis processing and quality demands.
| Axis Control Function | Specification | |||
|---|---|---|---|---|
| Axis Control Features | ||||
| Maximum Number of Control Axes | 8 feed axes plus 2 servo spindles | |||
| Number of Linkage Axes | 4-axis linkage | |||
| 5-axis linkage | ||||
| Controlled PLC Axes | Up to 8 axes | |||
| Synchronous Control of Feed Axis | Up to 4 groups | |||
| Closed Loop Control | Support incremental, absolute encoder or grating ruler | |||
| Minimum Instruction Unit | Minimum instruction unit IS-B | 0.001mm | 0.0001inch | 0.001° |
| Minimum instruction unit IS-C | 0.0001mm | 0.00001inch | 0.0001° | |
| Minimum Detection Unit | Minimum instruction unit IS-B | 0.001mm | 0.0001inch | 0.001° |
| Minimum instruction unit IS-C | 0.0001mm | 0.00001inch | 0.0001° | |
| Maximum Instruction Value | +999999.9999mm / +99999.9999inch / +999999.9999° | |||
| Maximum Feed Speed | Maximum feed speed 200m/min | |||
| Automatic Acceleration/Deceleration | Linear before interpolation, S-curve acceleration/deceleration, jerk control | |||
| High-speed and High-precision Machining | G05 high-speed small line segment look-ahead interpolation, path smoothing, and up to 1000 look-ahead and read-ahead segments | |||
| 5-Axis Control Function (Optional) | ||||
| RTCP Function | Tool center point control G43.4 | |||
| Inclined Surface Machining | Five-axis positioning (3+2) machining G68.2 | |||
| Five-axis Manual Feed | Manual feed in tool axis, right angle direction of tool axis and rotation direction of tool center point | |||
| Programming Function | ||||
|---|---|---|---|---|
| Program Format | ISO instruction standard, program name: 0+4 digits, segment number N+5 digits, G+3 digits, coordinate value IP: 6 digits before the decimal point and 4 digits after; S+5 digits, T+3 digits, M+3 digits, F+6 digits before the decimal point and 4 after. | |||
| Interpolation Function | 48 groups of basic coordinate system G52-G59 and additional extended coordinate system (G54.1) | |||
| Workpiece Coordinate System | 48 groups of basic coordinate system G52-G59 and additional extended coordinate system (G54.1) | |||
| Tool Compensation | C tool compensation function. 400 sets of tool compensation | |||
| Programming Function | More than 100 G instructions in total, including 12 common fixed cycles, 19 special fixed cycles and compound cycles, face milling, coordinate system rotation, scaling, mirroring, automatic tool length measurement, tool center point control, and inclined surface machining commands. Subroutine calls: 4; user macro program: type B. | |||
| Program Storage | 4G Memory, up to 400 programs | |||
| Reference Point Function | G27 returns to reference point check; G28 returns to reference point; G29 returns from the reference point; G30 returns to reference points 2, 3 and 4. | |||
| Skip Function | G31 skip function for tool and workpiece measurement | |||
| Programmable Control Function | Programmable stroke limit (G22 and G23), programmable data input (G10) | |||
