Advanced Magnetic Locking Ball Valve Rotary Transfer System

Customization: Available
After-sales Service: Available
Warranty: 12 Months

Product Description

  • Overview
  • Product Description
  • Our Advantages
  • Working Process
  • Company Profile
  • After Sales Service
  • Certifications
  • FAQ
Overview
ℹ️ Basic Info.
Model NO.3DSF 11-12CNC
TypeMetal Cutting
ApplicationMachining
Processing MethodMetal Removal
Automatic GradeAutomatic
PrecisionPrecision
CertificationGS, CE
ConditionNew
CapacityMass Production
StationsMultiple Stations Customized
SpindlesCustomized According to Work Piece
AccuracyHigh Precision
FlexibilityDepends on Specific Work Piece
Setup TimeConcurrent Operations
VersatilityAutomotive, Aerospace, and Other Industries
Machine Size and WeightCompact Footprint
Quality ControlMaintain Consistent Quality
Safety Featureswith Comprehensive Safety Features
After-Sales Support and ServiceAvailable
Packing and TransportationSea Worthy Transportation
Control SystemCNC
Transport PackageSea Worthy Packaging
HS Code8457101000
📦 Packaging & Delivery
Package Size315.00cm * 210.00cm * 235.00cm
Package Gross Weight8000.000kg
Product Description

Non Standard Magnetic Locking Ball Valve Rotary Transfer Machine
3DSF 11-12CNC

Advanced Magnetic Locking Ball Valve Rotary Transfer System
📋 Parameters
Machine name Non standard magnetic locking ball valve rotary transfer machine
Application copper ,aluminum,steel,cast iron and other materials
Structural style Vertical
Station & Spindle Station and spindle - Customized according to the specific work piece machining requirements
Processing Precision 0.01~0.02(mm)
Equipment size & weight Size is depends on the specific products. Weight: 6-9 Tons (For reference only)
Cycle time Based on specific work pieces (More than 10 times the machining efficiency of traditional CNC machine tools )
Control system CNC
Driving unit motor Servo motor
Certification GS, CE, ISO
🔍 Product Details

Multi-stations, multi-spindles rotary transfer machine
(Customized according to specific work pieces)

Work piece loading/unloading
(Automatic or Manual - Customized according to specific work piece)

Our Advantages

Rotary transfer machines offer several advantages in the manufacturing industry due to their unique design and capabilities. Here are some of the key advantages of using rotary transfer machines:

  • High production rates: Rotary transfer machines are designed to handle multiple workstations simultaneously, allowing for the simultaneous processing of multiple parts. This results in high production rates and increased throughput, making them ideal for high-volume manufacturing.
  • Precision and accuracy: These machines are built with high-quality components and advanced control systems, ensuring precise and accurate machining. The rotary motion allows for consistent and repeatable positioning, leading to tight tolerances and improved part quality.
  • Reduced setup time: Rotary transfer machines are designed for quick changeovers between different production runs. Once the initial setup is complete, subsequent changeovers are relatively fast, reducing downtime and increasing overall efficiency.
  • Flexibility: Despite their high-volume capabilities, rotary transfer machines can handle a wide range of part sizes and geometries. With the ability to accommodate multiple tools and operations, they offer versatility in manufacturing different components.
  • Cost-effectiveness: While rotary transfer machines require a significant initial investment, their high production rates and efficiency can lead to substantial cost savings in the long run. The reduced labor costs and increased output contribute to a lower cost per part.
  • Operator safety: Rotary transfer machines are often fully enclosed, protecting operators from potential hazards associated with the machining process. This enclosure also helps in containing chips and coolant, making the working environment cleaner and safer.
  • Minimized cycle times: Due to their simultaneous processing of multiple parts and operations, rotary transfer machines can significantly reduce cycle times, enhancing overall productivity.
  • Automation integration: Rotary transfer machines can be easily integrated into automated production lines, further enhancing their efficiency and reducing the need for manual intervention. This enables lights-out manufacturing, where the machines can operate autonomously for extended periods.
  • Space-efficient: Rotary transfer machines are designed to occupy a relatively small footprint compared to traditional manufacturing setups that involve multiple standalone machines. This space-saving design is beneficial for optimizing floor space in the factory.
  • Consistency and reliability: Once properly set up, rotary transfer machines tend to operate consistently and reliably, minimizing variations in part quality and reducing the risk of defects or errors.
⭐ Successful Business Case

The largest valve factory in Vietnam has been renovated and has introduced 23 rotary transfer machines since 2019.

After cooperation and exploration, we have developed and manufactured a rotary transfer machine which is suitable for high-precision processing of 4" ball valve according to customer's need.

This large rotary transfer machine weighs more than 17 tons, has a height of 3.6 meters, and a front width of more than 4.5 meters.

Successful Business Case Machine Setup
Working Process
⚙️ Vertical Rotary Transfer Machine Operation Overview
  • Workpiece loading: Manual, manipulator, robot (Optional according to work pieces processing requirements).
  • Indexing and workpiece positioning: The indexing mechanism of the machine rotates the rotary table, moving the workpiece to different machining stations arranged vertically around the axis. Each station is equipped with the necessary tools, fixtures, and equipment for specific operations.
  • Machining operations: As the workpiece is indexed to each station, various machining operations are performed. These operations can include drilling, milling, tapping, reaming, boring, grinding, turning, honing, or other processes required for the specific part being manufactured.
  • Chip management: Similar to other types of machining centers, vertical rotary transfer machines incorporate chip management systems to remove chips or swarf generated during machining. Chip conveyors, chip collection trays, or other methods are employed to maintain a clean and efficient working environment.
  • Workpiece unloading: Once all the required operations are completed, the finished workpiece is unloaded from the machine. The indexing mechanism returns the rotary table or drum to the initial loading position, and the cycle can be repeated with a new workpiece.

Work pieces rotary transfer machine can process (Examples):

Work pieces processing examples
Company Profile
🛠️ OEM/ODM Capabilities

Our company has our own unique team of designers, for different types from OEM & ODM customer's needs! We are with more than 10 years' experience in OEM/ODM service, including particular product function development, particular package, sample developing etc.

🔬 Research & Development

Our company has set up the R&D software department and R&D machinery department. We have a strong R & D team from Germany, Japan and China. We could do the design new machine for you with a unique software and case of your base at your special request.

R&D Machinery Design Department
After Sales Service
Online Technical Support Communicate promptly when problems arise. Online technical support is available through social software for most of our products, such as CNC lathes.
Remote Monitoring Technical Support Module Remote monitoring technical support module can be built into the unit to provide remote technical support over the Internet in the event of a malfunction.
Spare parts available For most of our machines we send spare parts for some of the easily breakable parts with the machine.
Certifications
FAQ
Q1: Who is responsible for the machine maintenance?
Operators are responsible for the daily use, basic upkeep, and cleaning of the equipment. Specialized maintenance personnel or professional technicians are responsible for regular repairs and complex mechanical maintenance.
Q2: What environmental conditions are required for the CNC equipment?
The environment must be kept free of high humidity, excessive dust, and corrosive gases. Avoid direct sunlight and thermal radiation. Keep precision equipment away from machines that produce high vibration, and maintain operating temperatures between 15°C and 35°C (ideally around 20°C for high precision).
Q3: How do we prevent power supply fluctuations from affecting the machine?
It is recommended to use a dedicated line power supply (such as dividing a separate line from the low-voltage distribution room directly to the machine tools) and install additional voltage regulators to mitigate fluctuations and electrical interference.
Q4: What should be done for daily maintenance before and after processing?
Every day before processing, preheat the machine for about 10 minutes and check that the oil circuit is clear. After work, clean the dust and chips from key areas (spindle taper, tool carriage, turret) and ensure the machine is kept dry and clean.
Q5: What are the key tasks for weekly and monthly maintenance?
Weekly tasks include cleaning lead screws, checking servo motor operation, replacing hydraulic unit oil, and cleaning the coolant tank. Monthly tasks involve checking shaft track lubrication and cleaning limit switches.
Q6: How is annual major maintenance or repair handled?
Annual professional maintenance, calibration, or major repairs should always be carried out by professional engineers. You should contact your dealer to arrange for authorized technicians.

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