Automatic CCD Camera Die Cutting Machine for Membrane Switch Printing High Precision Cutter Equipment System

Product Description

Automatic CCD Camera Die Cutting Machine for Membrane Switch Printing High Precision Cutter Equipment System

Roll to roll CCD regulation die cutting machine

CCD roll-to-roll die-cutting machine is a kind of high-precision and high-efficiency automatic die-cutting equipment. Among them, the equipment mainly contains: CCD moving platform, high precision XYθ alignment platform, pulling mechanism, guiding mechanism, releasing mechanism, punching and cutting mechanism. The die-cutting machine has the functions of automatic material pulling, automatic alignment, automatic slicing, etc. The finished die-cutting products and scrap are separated according to the specified track. Once the equipment is adjusted, the machine will be automatically completed without any operation by personnel. The picture below is the machine design and the actual picture of the die cutting machine.

Electronic Samples Roll to Roll CCD regulation stamping and die cutting machine, Advanced & durable hydraulic circuit and steady electronic control system circuits adopted in the hydraulic system enable to achieve high operating performance.

4 steel posts design instead of guide-ways for punching movement and equipping linear guide-way for the front & rear feeders.

Finished Product Display

Automatic CCD Camera Die Cutting Machine for Membrane Switch Printing High Precision Cutter Equipment System

Sample Pictures After Printing

Automatic CCD Camera Die Cutting Machine for Membrane Switch Printing High Precision Cutter Equipment System
Automatic CCD Camera Die Cutting Machine for Membrane Switch Printing High Precision Cutter Equipment System
Automatic CCD Camera Die Cutting Machine for Membrane Switch Printing High Precision Cutter Equipment System
Automatic CCD Camera Die Cutting Machine for Membrane Switch Printing High Precision Cutter Equipment System

The Product Characteristics

  • XYθ alignment platform and CCD are fixed on the die-cutting machine to make the alignment smooth.
  • The material is fixed on the loading suction platform, easy to operate.
  • Punching and cutting accuracy is completely controlled by CCD, accurate positioning.
  • Human-machine interface control + button switch, can set a variety of functions and parameters, easy to operate.
  • Safety pressure plate, photoelectric switch, emergency stop button, thorough safety protection.
  • CCD automatic positioning punching and cutting, can automatically adjust the field of view of CCD according to the size of the material.
  • CCD automatically calculates the spatial position of the material and the mold according to the Mark point on the material, and instructs the motor motion control to adjust the platform X, Y, θ, and automatic punching and cutting.
  • The equipment will automatically finish punching and cutting when it is adjusted, the number of punching and cutting can be set automatically, and an alarm device is installed for easy management.
  • Can be customized according to customer requirements to meet different use requirements.

Specification Parameter Sheet

Item VT350CR VT450CR
Max cutting size 350*350mm 450*450mm
Min cutting size 80*80mm 80*80mm
Cutting accuracy ±0.05mm ±0.05mm
Die cut tonnage 8T (Can be customized) 15T
Alignment mode ±0.02mm ±0.05mm
Cutting speed 4000-6000PCS/h 4000-6000PCS/h
Cutting method Knife/steel mold Knife/steel mold
Run motor Servo motor Servo motor
Run mode CCD camera CCD camera

The above parameters are for our standard Roll to roll CCD alignment screen printing machine. If this specification meets your production requirements you can place your order directly and we will ship it to you immediately.

If you need to customise some of these parameters, we will improve them for you to ensure that the product meets your requirements exactly. As soon as the machine has been commissioned, we will deliver it to you.

Automatic CCD Camera Die Cutting Machine for Membrane Switch Printing High Precision Cutter Equipment System

The Feeder and Receiver features

  • Photoelectric control feeding, avoid the surface damage of the material.
  • Feeding speed, time, can adjust at will.
  • The feeding starting speed, can adjust at will, start frequency starting from 0 up to run slowly, avoid the start too fast, cause the material surface scratches.
  • Equipped with an automatic protective device.
Automatic CCD Camera Die Cutting Machine for Membrane Switch Printing High Precision Cutter Equipment System
Automatic CCD Camera Die Cutting Machine for Membrane Switch Printing High Precision Cutter Equipment System

Main machine feature---CCD die cutting machine

This equipment mainly includes die-cutting unit, equipped with CCD moving platform on both sides of the die-cutting unit, high precision XYθ alignment platform, stable alignment, human-machine interface control + button switch, can set a variety of functional parameters, easy to operate; CCD automatic positioning punching, can automatically adjust the field of view of CCD according to the size of the material.

CCD automatically calculates the spatial position of material and mold according to the MARK point on the material, and instructs the motor motion control to adjust the platform XYθ rotation for automatic punching and cutting.

New Technology (CCD automatic XYθ rotary alignment cutting)

  • CCD automatic XYθ rotation alignment adjustment.
  • Quick screen changer, high production efficiency.
  • CCD high precision alignment ±0.02mm.
  • No pause at halfway, electric eye cursor.
  • No requirements for the accuracy of pulling materials.
  • Provincialworkers, one person can take care of 3 machines.

Packaging & Shipping

Package

The Automatic CCD alignment die cutting machine will be packed in strict safety before transportation.As shown in the figure above.Try to ensure that no damage occurs in the course of transportation.

Due to the large size and heavy mass of the printing equipment, we generally use sea or road transport for transportation. You can choose to transport by sea route or by China-Europe Railway Express. As for the terms of trade, we usually adopt EXW, FOB or CIF.

The specific way can be confirmed in the process of communication and confirmation of the order.

Delivery Time

3-20 days after confirming order,detail delivery date should be decided according to production season and order quantity.

Automatic CCD Camera Die Cutting Machine for Membrane Switch Printing High Precision Cutter Equipment System

Frequently Asked Questions (FAQ)

What is the cutting accuracy of the CCD roll-to-roll die-cutting machine?
The machine provides high-precision alignment of ±0.02mm and overall cutting accuracy of ±0.05mm, fully controlled by the CCD camera system for precise positioning.
How fast can this die cutting machine operate?
The standard operating speed ranges between 4000 to 6000 pieces per hour (PCS/h), making it highly efficient for roll-to-roll production.
Can the die cut tonnage be customized?
Yes, while our standard VT350CR model offers an 8T capacity and VT450CR offers 15T, the tonnage can be customized to match your specific production requirements.
What materials can the Feeder and Receiver handle?
It is designed for roll-to-roll materials (such as membrane switches and precision print samples). The feeder features photoelectric control and gradual startup starting from 0 to prevent scratches on the material surface.
How many operators are required to run this machine?
Thanks to the advanced CCD automatic XYθ alignment technology and automated material pulling/slicing functions, the production process requires minimal manual monitoring. One operator can manage up to 3 machines simultaneously.

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